Heavy-Duty Tapered Self-Aligning Idler with Efficient Conveyor Roller Drum

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000

Product Description

Introducing the upper carrier self-aligning idler: an essential component for ensuring optimal conveyor performance.
I. Structural characteristics

1. Unique structure redefined: Crafted with idlers featuring adjustable angles, supported by a robust bracket. This innovative design includes a special adjustment mechanism, allowing for precise angle modifications to meet diverse operational needs.
2. Premium materials: Constructed using high-strength materials, providing exceptional stability under the pressure and impact of conveyor belt operations.

II. Performance characteristics

1. Precision in centering: In the event of conveyor belt deviation, our upper-aligning idler set expertly applies transverse force through precise angle adjustments, guiding the belt back to its intended path.
2. Wear reduction: By timely adjusting the conveyor belt's trajectory, we minimize abnormal friction between the belt and the idlers, significantly reducing wear on both components.
3. Efficiency enhancement: Guaranteeing smooth conveyor belt operation, reducing material spillage and equipment failures due to deviations, and thereby boosting the overall efficiency of the conveying system.
4. Versatile adaptability: Our system excels across varying conveyor belt speeds, loads, and diverse operational environments, showcasing remarkable versatility.

III. Characteristics of application scope

1. Extensive applications: Ideal for diverse belt conveyor types, particularly in scenarios involving long-distance transport, high volume, and stringent accuracy requirements.
2. Suited for challenging conditions: In complex terrains where external forces can cause belt deviations, our upper-aligning idler set stands out as an indispensable solution.

IV. Maintenance characteristics

1. Effortless maintenance: Featuring a simplified structure, maintenance personnel can effortlessly adjust idler angles through the adjustment mechanism. Routine checks focus on assessing idler wear, adjustment mechanism flexibility, and bracket tightness.
2. Exceptional reliability: With stable performance and a dependable adjustment mechanism, our upper-aligning idler set significantly lowers the risk of equipment failure, enhancing system reliability.

1. A closer look at our Roller/idler offerings:

At Hunan Chenggang Conveyor Technology Co., Ltd., we excel in research and development (R&D),crafting and producing superior belt conveyors, along with a comprehensive range of idlers/rollers,pulleys, and roller brackets,ensuring top-tier performance.
The significance of Rollers/idlers in belt conveyors: These critical components effectively support both the conveyor belt and the materials it transports, ensuring seamless conveyor operations. Idler diameters adhere to both domestic and international standards.
Domestic standards include: Φ63, Φ76, Φ89, Φ108, Φ133, Φ159, Φ194, Φ219;
International standards available: Φ89, Φ102, Φ114, Φ127, Φ139, Φ152, Φ165, Φ178, and beyond.
2.Explore our extensive range of available rollers/idlers:

Discover a comprehensive range of roller solutions that cater to your conveyor needs: Carrier roller, bearing roller, carrying roller, spiral roller, friction roller, impact roller, rubber impact roller, buffer idler, trough roller, grooved roller, troughing roller set, comb roller, return roller, self-aligning roller, self-cleaning roller, carrier self-aligning roller, return self-aligning roller, edge roller, friction roller, carrier friction roller, return friction roller, roller set, roller bracket, impact roller set, carrier taper self-aligning roller, return taper self-aligning roller, and parallel roller.Belt Conveyor Roller /Conveyor Idler/troughing idler
3. Roller/idler material specification:
Shaft: Crafted from robust 45# STEEL ensuring strength and durability..Cold-drawn steel S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501) - providing unparalleled resilience and reliability.
Tube: Q235.Conforming to the DIN2394 standard, this ST37 material aligns with the DIN 17100 standard to offer unmatched quality.
Bearing housing: Engineered through cold stamping processing, adhering to ISO M7 precision standards, with cold rolling and calibration. The raw material meets the rigorous standards of DIN1623-1624.
Inner sealing ring: Constructed from NYLON6 (ISO Pa6) for superior performance.
Bearing: Featuring a deep groove ball bearing (clearance class C3) of the DIN 6263 series, complemented by a 3-groove type labyrinth seal using ISO PA6 (nylon 6) for optimum protection.
Cover: Formed by cold impacting deep-drawn steel EU 10111-DD13, offering exceptional durability.
Outer sealing ring: Incorporates a Rubber sliding V-ring,which is wear-resistant, low-friction, and ozone-resistant, utilizing high-quality NBR nitrile butadiene rubber.
Protective cover: Designed as a mechanical protective bushing to shield against stone impacts. Crafted from POM polymer or anti-corrosive zinc, aluminum, and copper alloys. Ensures long-lasting lubrication with water-proof and dust-proof NLGI grade 2 or 3 lithium-based grease during assembly.
Roller protection: Includes options like painting, plastic spraying, galvanizing, and anti-rust tectyl oil to ensure lasting protection.