Reliable Belt Conveyor Idler Roller for Efficient Material Handling

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Structure: Spring Plate Type Roller
• Bearing Type: Double Sealed Bearing
• Type: Parallel Conveyor Idler
• Color: as Per Customer`S Requriements
• Waranty: up to 3 Years
• OEM: Accepted
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• Transport Package: Wooden Packages
• Specification: 89
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000
• Production Capacity: 1000000PCS
• Package Size: 190.00cm * 89.00cm * 89.00cm
• Package Gross Weight: 20.000kg

Product Description

Parallel Carrying roller:
I. Structural characteristics

1. Regular shape: Usually in the shape of a cylinder, with a simple structure that is easy to install and maintain.
2. High-precision manufacturing: The diameter and length of the roller of the idler are relatively accurate, ensuring stability and reliability during the conveying process.

II. Performance characteristics
 

1. Strong carrying capacity: Can bear a large weight of materials and conveyor belt tension, suitable for various heavy-duty conveying equipment.
2. Stable operation: Due to the smooth surface of the roller and good contact with the conveyor belt, it can ensure that the conveyor belt runs smoothly without jitter during operation, reducing material spillage and equipment wear.
3. Low friction coefficient: The friction coefficient between the idler and the conveyor belt is small, reducing the running resistance, reducing power consumption, and improving conveying efficiency.
4. Good sealing performance: Adopting high-quality seals effectively prevents impurities such as dust and moisture from entering the inside of the idler and prolongs the service life of the idler.

III. Characteristics of application scope
 

1. Widely used: Applicable to various belt conveyors in industries such as coal, mines, ports, power, and metallurgy.
2. Adapt to different environments: Can operate stably for a long time in harsh working environments such as high temperature, high humidity, and dusty environments.

The parallel carrying idler mainly has the following characteristics:

In terms of structure and installation
 

• Simple structure: Usually composed of basic components such as rollers, bearings, shafts, and brackets. There is no complicated mechanical structure, which is easy to manufacture and maintain.
• Convenient installation: Its design is highly standardized. During the installation process of the conveyor system, it can be installed and debugged quickly and conveniently, effectively saving installation time and labor costs.

In terms of operating performance
 

• Stable operation: The parallel design enables the idler to maintain a stable state during operation and provide uniform supporting force for the conveyor belt. This can reduce the jitter and deviation of the conveyor belt, ensure the smooth transportation of materials during the conveying process, and reduce the risk of material spillage.
• Low noise: During operation, the coordination between various components is relatively good, and the friction and vibration generated are relatively small, thereby reducing operating noise and helping to improve the working environment.

In terms of carrying capacity and adaptability
 

• Moderate carrying capacity: Can bear a certain weight of conveyor belt and material load. In conventional material conveying scenarios, such as the conveying of bulk materials (such as coal, ore, grain, etc.), it can meet the needs of most medium-load conveyings.
• Strong adaptability: Suitable for multiple types of conveyor belts. Whether it is an ordinary fabric conveyor belt or a rubber conveyor belt, it can work well with it. And under different working environment temperature and humidity conditions, as long as it is within a reasonable range, it can maintain normal working performance.

In terms of maintenance and cost
 

• Low maintenance cost: Due to the simple structure, the parts are easy to replace. In daily maintenance, it mainly involves work such as lubricating the bearings, cleaning the surface of the roller, and checking whether the parts are damaged. These maintenance works are relatively simple and do not require special tools and complex technologies, which can effectively reduce maintenance costs.

1.Roller/idler introduction:

Our company specializes in R&D, developing and manufacturing of belt conveyors as well as various types of idlers/rollers, pulleys and roller brackets.
Rollers/idlers are important components of belt conveyors. Their function is to effectively support the conveyor belt and the materials carried on the conveyor belt, ensuring the normal operation of the conveyor. The diameters of idlers have domestic standards and foreign standards.
Domestic standards:Φ63,Φ76,Φ89,Φ108,Φ133,Φ159,Φ194,Φ219;
Foreign standards: Φ 89,Φ102,Φ114,Φ 127,Φ 139,Φ152,Φ 165,Φ 178 and other specifications.
2.Our available rollers/idlers:
Carrier roller/bearing roller/carrying roller/spiral roller/friction roller/impact roller/rubber impact roller/buffer idler/trough roller/grooved roller/troughing roller set/comb roller/return roller/self-aligning roller/self-cleaning roller/carrier self-aligning roller/return self-aligning roller/edge roller/friction roller/carrier friction roller/return friction roller/roller set/roller bracket/impact roller set/carrier taper self-aligning roller/return taper self-aligning roller/parallel roller/Belt Conveyor Roller /Conveyor Idler/troughing idler
3.Roller/idler material specification:
Shaft: 45# STEEL.Cold-drawn steel S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501).
Tube: Q235.DIN2394 standard, the material is ST37 conforming to DIN 17100 standard.
Bearing housing: Cold stamping processing conforms to ISO M7 precision, cold rolling and calibration. The raw material conforms to DIN1623-1624 standard.
Inner sealing ring: NYLON6 (ISO Pa6).
Bearing: Deep groove ball bearing (clearance class C3) of DIN 6263 series. Labyrinth seal: 3-groove type, material ISO PA6 (nylon 6).
Cover: Cold impacted by deep-drawn steel EU 10111-DD13.
Outer sealing ring: Rubber sliding V-ring,wear-resistant, low-friction, ozone-resistant NBR nitrile butadiene rubber.
Protective cover: Mechanical protective bushing to prevent stone impacts. The material is POM polymer or anti-corrosive zinc, aluminum, and copper alloys. Lubricating grease: Water-proof and dust-proof NLGI grade 2 or 3 lithium-based grease is used during assembly for long-term lubrication.
Roller protection: Various types of painting, plastic spraying, galvanizing, and anti-rust tectyl oil.