Robust Upper Centring Flat Idler for Enhanced Conveyor Pulley Performance

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000

Product Description

The upper carrier self-aligning idler:
I. Structural characteristics
 

1. Unique structure: Ingeniously crafted with idlers featuring adjustable angles and supported by a robust bracket, this system boasts a special adjustment mechanism that dynamically alters idler angles to suit various operational needs.
2. High-quality materials: Constructed from premium, high-strength materials, these idlers are engineered to withstand the intense pressure and impact forces exerted by the conveyor belt, ensuring unwavering stability.

II. Performance characteristics
 

1. Precise centering: In instances where the conveyor belt deviates, this upper-aligning idler set provides precision by applying a corrective transverse force via adjustable idler angles, guiding the conveyor belt back to its optimal track.
2. Reduce wear: By timely adjusting the conveyor belt's trajectory, this system minimizes abnormal friction and wear between the belt and idlers, prolonging their lifespan and ensuring smoother operation.
3. Improve efficiency: Enhance the overall efficiency of the conveying system by stabilizing conveyor belt operations, diminishing material spillage, and curbing equipment failures due to deviations.
4. Strong adaptability: This versatile system seamlessly adapts to varying conveyor belt speeds, loads, and diverse working environments, showcasing exceptional flexibility.

III. Characteristics of application scope
 

1. Widely used: Perfectly suited for an array of belt conveyors, particularly in scenarios demanding long-distance transport, substantial volume handling, and heightened transportation precision.
2. Suitable for complex working conditions: In challenging terrains where external forces may cause belt deviations, the upper-aligning idler set proves invaluable by maintaining alignment and operational integrity.

IV. Maintenance characteristics
 

1. Convenient maintenance: With its straightforward design, maintenance becomes a breeze. Technicians can effortlessly adjust idler angles through its adjustment mechanism. Routine upkeep mainly involves monitoring idler wear, adjustment mechanism flexibility, and bracket tightness.
2. High reliability: Thanks to its steadfast performance and trustworthy adjustment mechanism, this upper-aligning idler set significantly reduces equipment failure risks, enhancing the reliability of the entire conveying system.

1. Roller/idler introduction:

Our company specializes in R&D, developing and manufacturing of belt conveyors as well as various types of idlers/rollers, pulleys and roller brackets.
Rollers/idlers are vital components in belt conveyors. Their primary role is to effectively support both the conveyor belt and the materials it transports, thereby maintaining seamless conveyor operations. Idlers are available in both domestic and international standard diameters.
Domestic standards:Φ63,Φ76,Φ89,Φ108,Φ133,Φ159,Φ194,Φ219;
Foreign standards: Φ 89,Φ102,Φ114,Φ 127,Φ 139,Φ152,Φ 165,Φ 178 and other specifications.
2.Our available rollers/idlers:

 

Discover a comprehensive selection of rollers designed for every conveyor need: carrier roller, bearing roller, carrying roller, spiral roller, friction roller, impact roller, rubber impact roller, buffer idler, trough roller, grooved roller, troughing roller set, comb roller, return roller, self-aligning roller, self-cleaning roller, carrier self-aligning roller, return self-aligning roller, edge roller, friction roller, carrier friction roller, return friction roller, roller set, roller bracket, impact roller set, carrier taper self-aligning roller, return taper self-aligning roller, parallel roller, and more. These precision-engineered rollers ensure smooth, efficient, and reliable conveyor operations.Belt Conveyor Roller /Conveyor Idler/troughing idler
3. Roller/idler material specification:
Shaft: 45# STEEL.Our shafts are crafted from cold-drawn steel, specifically S235JRG2 (EN10027-1), ST37 (DIN17100), and E24 (AFNOR NFA 35501), ensuring unparalleled strength and durability.
Tube: Q235.Manufactured to the DIN2394 standard, our tubes are made from ST37, conforming to the DIN 17100 standard, promising exceptional performance.
Bearing housing: Experience precision-engineered cold stamping processing that adheres to ISO M7 precision, followed by cold rolling and calibration. All raw materials meet the DIN1623-1624 standard, guaranteeing top-notch quality.
Inner sealing ring: Made from NYLON6 (ISO Pa6), ensuring robust sealing for operational efficiency.
Bearing: Utilizing deep groove ball bearing (clearance class C3) of the DIN 6263 series, complemented by a 3-groove type labyrinth seal crafted from ISO PA6 (nylon 6), these components offer superior sealing and smooth operation.
Cover: Expertly cold-impacted from deep-drawn steel EU 10111-DD13, ensuring durability and performance.
Outer sealing ring: Constructed with a rubber sliding V-ring, featuring wear-resistant, low-friction, ozone-resistant NBR nitrile butadiene rubber to withstand harsh conditions.
Protective cover: Designed as a mechanical protective bushing to safeguard against stone impacts. Available in POM polymer or anti-corrosive zinc, aluminum, and copper alloys. Lubricating grease: We use water-proof and dust-proof NLGI grade 2 or 3 lithium-based grease during assembly to ensure long-term lubrication and performance.
Roller protection: Choose from an array of protection options, including various types of painting, plastic spraying, galvanizing, and anti-rust tectyl oil to ensure your roller withstands the test of time.