Innovative V Groove Idler for Optimal Conveyor Roller and Drum Function

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000

Product Description

The Upper Carrier Self-aligning Idler: Discover the pinnacle of precision and innovation with our carefully crafted upper carrier self-aligning idler, designed to elevate and optimize your conveyor systems.
I. Structural Characteristics

1. Unique Structure: Experience the advanced design featuring idlers with adjustable angles melded seamlessly into a robust bracket. Engineered with a special adjustment mechanism, these idlers offer flexibility, allowing angle modifications to meet dynamic operational needs.
2. High-quality Materials: Constructed from high-strength, premium materials, our idlers deliver unmatched stability, effortlessly bearing the conveyor belt's pressure and impact, ensuring longevity and reliability.

II. Performance Characteristics

1. Precise Centering: Our upper-aligning idler set masterfully corrects belt misalignment. By fine-tuning the idlers' angles, it exerts a lateral force, guiding the conveyor belt back to its optimal path with precision.
2. Reduce Wear: Proactively adjusting the belt's trajectory minimizes abnormal friction between the belt and idlers, significantly reducing wear and tear, prolonging the life of your conveyor components.
3. Improve Efficiency: Achieve seamless operations with minimal material spills and downtimes. Our solution enhances conveyor system efficiency by curbing deviations that lead to equipment failures.
4. Strong Adaptability: Versatile and dynamic, our idlers accommodate various speeds, loads, and environmental conditions, making them an ideal choice for diverse conveyor applications.

III. Characteristics of Application Scope

1. Widely Used: Perfectly suited for a multitude of belt conveyor types, especially in scenarios requiring long-distance transport, large volumes, and high-precision demands.
2. Suitable for Complex Working Conditions: Excel in challenging terrains where external forces often disrupt operations. Our idler sets deliver flawless performance, ensuring stability and continuity.

IV. Maintenance Characteristics

1. Convenient Maintenance: Featuring a simple, user-friendly structure, maintenance is a breeze. Easily adjust idler angles, routinely check wear levels, and ensure the mechanism's smooth operation with minimal effort.
2. High Reliability: Built with a dependable adjustment mechanism, our upper-aligning idler set minimizes failure risks, enhancing the overall reliability and performance of your conveying system.

1. Roller/Idler Introduction:

Our Company Specializes in R&D, Developing and Manufacturing of Belt Conveyors as well as Various Types of Idlers/Rollers, Pulleys and Roller Brackets.
Rollers/Idlersare indispensable components of belt conveyors. With precision support for the belt and its load, they ensure smooth and efficient operation. Our idlers conform to both domestic and international diameter standards, guaranteeing compatibility and excellence.
Domestic Standards: Φ63, Φ76, Φ89, Φ108, Φ133, Φ159, Φ194, Φ219;
Foreign Standards: Φ89, Φ102, Φ114, Φ127, Φ139, Φ152, Φ165, Φ178, ensuring a broad range of specifications.
2.Our Available Rollers/Idlers:

Explore the diverse range of rollers we offer: Carrier roller, bearing roller, carrying roller, spiral roller, friction roller, impact roller, rubber impact roller, buffer idler, trough roller, grooved roller, troughing roller set, comb roller, return roller, self-aligning roller, self-cleaning roller, carrier self-aligning roller, return self-aligning roller, edge roller, friction roller, carrier friction roller, return friction roller, roller set, roller bracket, impact roller set, carrier taper self-aligning roller, return taper self-aligning roller, parallel roller, and more.Introducing the Belt Conveyor Roller – your solution for seamless material conveyance. /Optimize your operations with our Conveyor Idler, designed for reliability and efficiency./troughing idler
3. Roller/idler material specification:
Shaft: Crafted from high-quality 45# STEEL for superior strength and durability..Our shaft is made from cold-drawn steel, specifically S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501), ensuring exceptional structural integrity.
Tube: Q235.Manufactured to DIN2394 standards, the tube material is ST37, in compliance with the DIN 17100 standard, promising robustness.
Bearing housing: Expertly cold stamped to ISO M7 precision, featuring cold rolling and calibration. The raw material adheres to the DIN1623-1624 standard for guaranteed quality.
Inner sealing ring: Constructed from NYLON6 (ISO Pa6) for enhanced performance.
Bearing: Equipped with a deep groove ball bearing (clearance class C3) of the DIN 6263 series, coupled with a 3-groove labyrinth seal made of ISO PA6 (nylon 6) for effective sealing.
Cover: Engineered from deep-drawn steel EU 10111-DD13, cold impacted for lasting resilience.
Outer sealing ring: Crafted from a rubber sliding V-ring,composed of wear-resistant, low-friction, ozone-resistant NBR nitrile butadiene rubber, offering durability and protection.
Protective cover: Features a mechanical protective bushing to guard against stone impacts. Made from POM polymer or anticorrosive zinc, aluminum, and copper alloys. Utilizes water-proof and dust-proof NLGI grade 2 or 3 lithium-based grease for long-lasting lubrication during assembly.
Roller protection: Available with various protective finishes including painting, plastic spraying, galvanizing, and anti-rust tectyl oil to ensure lasting protection.