High-Performance Conveyor Roller Idler for Reliable Conveyor Pulley Drum

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000

Product Description

Introducing the Upper Carrier Self-Aligning Idler: A sophisticated component engineered for excellence in conveyor operations.
I. Structural Characteristics: Unveiling the framework that sets the standard for performance.
 

1. A Unique Structure: Crafted with precision, this idler features a design of adjustable angles and a robust bracket, ensuring adaptability. The special adjustment mechanism allows seamless alteration of idler angles to meet operational needs.
2. High-Quality Materials: Constructed from superior high-strength materials, this idler guarantees unwavering stability under the pressure and impact of conveyor belt demands.

II. Performance Characteristics: Elevating your conveyor system's capabilities.
 

1. Precise Centering: As a beacon of innovation, the upper-aligning idler set corrects belt deviations efficiently by adjusting idler angles, guiding the belt back to its optimal track.
2. Reduced Wear: Tailor the conveyor's direction promptly to minimize abnormal friction, significantly decreasing wear on both the conveyor belt and idlers.
3. Enhanced Efficiency: This precision tool facilitates smooth conveyor operations, curtailing material spillage and mitigating equipment failures, thus boosting the overall efficiency of the conveying system.
4. Strong Adaptability: Masterfully engineered to thrive across diverse speeds, loads, and work conditions, showcasing unmatched versatility.

III. Characteristics of Application Scope: Exploring the breadth of applications.
 

1. Widely Used: Perfectly suited for a multitude of belt conveyor types, especially where long distances, large volumes, and high precision are paramount.
2. Ideal for Complex Conditions: Designed to excel in challenging terrains, the upper-aligning idler set adeptly counters external forces, maintaining belt alignment.

IV. Maintenance Characteristics: Simplifying upkeep for uninterrupted performance.
 

1. Convenient Maintenance: With a straightforward structure, maintenance is a breeze. Easily adjust idler angles via the mechanism, focusing on wear inspections, mechanism flexibility, and bracket stability.
2. High Reliability: Thanks to a steadfast performance and dependable adjustment mechanism, this idler set diminishes failure risk, enhancing system reliability.

1. Introduction to Rollers/Idlers: Essential components engineered for optimal performance.

Our company specializes in the R&D, development, and production of state-of-the-art belt conveyors and a variety of idlers/rollers, pulleys and durable roller brackets.
Rollers and idlers are pivotal to belt conveyor operations. They provide stable support for the conveyor belt and materials, ensuring smooth operational flow. Our idlers adhere to both domestic and international diameter standards.
Domestic Standards: Φ63, Φ76, Φ89, Φ108, Φ133, Φ159, Φ194, Φ219;
International Standards: Φ89, Φ102, Φ114, Φ127, Φ139, Φ152, Φ165, Φ178, and more.
2.Our Range of Rollers/Idlers: Discover our comprehensive selection designed to meet diverse operational needs.

 

Experience the ultimate in conveyor roller innovation with our extensive range of roller options designed for every application. From the trusted carrier roller to the advanced self-cleaning roller, we offer: bearing roller, carrying roller, spiral roller, friction roller, impact roller, rubber impact roller, buffer idler, trough roller, grooved roller, troughing roller set, comb roller, return roller, self-aligning roller, self-cleaning roller, carrier self-aligning roller, return self-aligning roller, edge roller, friction roller, carrier friction roller, return friction roller, roller set, roller bracket, impact roller set, carrier taper self-aligning roller, return taper self-aligning roller, and parallel roller.Excellence in Belt Conveyor Roller Engineering /Precision-Engineered Conveyor Idler/Innovative Troughing Idler
3. Roller/Idler Material Specification: Engineered for Durability
Shaft: Robust and Reliable 45# STEEL.Crafted from Cold-drawn steel S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501) for unmatched strength.
Tube: Constructed with high-grade Q235.Meeting DIN2394 standard, ST37 material ensures adherence to DIN 17100 standards.
Bearing Housing: Precision-formed through cold stamping, achieving ISO M7 precision with cold rolling and calibration. Raw material aligns with DIN1623-1624 standards for quality assurance.
Inner Sealing Ring: Engineered with NYLON6 (ISO Pa6) for reliable sealing.
Bearing: Utilizes deep groove ball bearing (clearance class C3) from the DIN 6263 series, paired with a 3-groove type labyrinth seal made from durable ISO PA6 (nylon 6).
Cover: Forged through deep-drawn steel EU 10111-DD13 to ensure resilience and protection.
Outer Sealing Ring: Designed with a rubber sliding V-ring,crafted from NBR nitrile butadiene rubber, offering wear-resistance, low-friction properties, and ozone resistance.
Protective Cover: Built with a mechanical protective bushing to safeguard against stone impacts. Available in POM polymer or anti-corrosive zinc, aluminum, and copper alloys. Lubricating grease application: Waterproof and dustproof NLGI grade 2 or 3 lithium-based grease is employed during assembly for enduring lubrication excellence.
Roller Protection: Enhanced with various applications including painting, plastic spraying, galvanizing, and anti-rust tectyl oil for superior longevity and performance.