Precision Engineered Self-Aligning Idler for Smooth Conveyor Pulley Operations

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000

Product Description

The upper carrier self-aligning idler: A marvel in innovation, this upper carrier self-aligning idler represents the pinnacle of precision engineering, seamlessly ensuring the smooth operation of conveyor pulleys.
I. Structural characteristics
 

1. Unique and Ingenious Structure: Featuring idlers with adjustable angles combined with a robust bracket, this assembly is engineered for superiority. The idlers' special adjustment mechanism allows dynamic angle modification, tailored precisely to your needs.
2. High-Quality Materials: Constructed from high-strength materials, these idlers are designed to withstand the immense pressure and impact forces exerted by the conveyor belt, ensuring unwavering stability.

II. Performance characteristics
 

1. Precision in Centering: In the event of conveyor belt deviation, the upper-aligning idler set skillfully applies a transverse force, correcting the belt's alignment by adjusting the idlers' angle, securing a flawless run.
2. Wear Reduction: By promptly correcting the conveyor belt's path, these idlers minimize abnormal friction, effectively diminishing the wear and tear on both the conveyor belt and the idlers themselves.
3. Efficiency Enhancement: Promoting stable belt operation, this system significantly reduces material spillage and prevents equipment malfunctions due to deviations, thus elevating the overall efficiency of your conveying system.
4. Adaptability and Versatility: With the ability to adapt to varying conveyor belt speeds, loads, and diverse working environments, this idler set boasts exceptional versatility to meet any operational demand.

III. Characteristics of application scope
 

1. Extensive Applicability: Ideal for various belt conveyor types, this idler set is particularly beneficial in scenarios demanding long-distance transport, substantial volume, and precise accuracy.
2. Suitability for Complex Conditions: In challenging terrains where external forces impact the conveyor belt, this upper-aligning idler set plays a crucial role in maintaining alignment and performance.

IV. Maintenance characteristics
 

1. Effortless Maintenance: With its simple structure, maintenance becomes a breeze. Personnel can easily adjust idler angles using the adjustment mechanism. Routine checks focus on idler wear, adjustment flexibility, and bracket tightness.
2. Dependable Reliability: Thanks to its steadfast performance and reliable adjustment mechanism, this idler set minimizes equipment failure risks, enhancing the overall reliability of the conveying system.

1. Roller/idler introduction:

Our company specializes in Research & Development (R&D), innovating and manufacturing of belt conveyors alongside a diverse array of idlers/rollers, pulleys and roller brackets.
Rollers/idlers are pivotal components of belt conveyors, crucial in providing robust support to the conveyor belt and its carried materials, thereby ensuring seamless conveyor operation. The diameters of idlers comply with both domestic and international standards.
Domestic standards include: Φ63, Φ76, Φ89, Φ108, Φ133, Φ159, Φ194, Φ219;
International standards cover: Φ89, Φ102, Φ114, Φ127, Φ139, Φ152, Φ165, Φ178, among other specifications.
2.Our available rollers/idlers: A comprehensive selection awaits to cater to your specific industry needs, ensuring optimal support and functionality.

 

Discover a world of precision and versatility with our variety of rollers: carrier, bearing, carrying, spiral, friction, impact, and rubber impact rollers. Enhance your operations with our buffer idlers, trough rollers, grooved rollers, troughing roller sets, and comb rollers. Our return, self-aligning, and self-cleaning rollers, including carrier and return self-aligning options, ensure smooth transitions. Edge and friction rollers, carrier and return friction rollers, along with comprehensive roller sets and brackets, make us the ultimate choice. Explore our impact roller sets, carrier taper self-aligning rollers, return taper self-aligning rollers, and parallel rollers for unparalleled performance.Belt Conveyor Roller /Conveyor Idler/troughing idler
3. Roller/idler material specification:
Shaft: We use the robust 45# STEEL for unparalleled strength and durability..Choose excellence with cold-drawn steel adhering to S235JRG2 (EN10027-1), ST37 (DIN17100), and E24 (AFNOR NFA 35501) standards.
Tube: Our tubes are crafted from Q235, ensuring high quality and reliability..Tubes meet the DIN2394 standard with ST37 material accordance to DIN 17100 standard, promising excellence.
Our bearing housings are cold stamped to ISO M7 precision, featuring cold rolling and calibration, crafted from material adhering to DIN1623-1624 standards.
Inner sealing ring: Utilize NYLON6 ISO Pa6 for superior sealing.
Bearing: Equipped with deep groove ball bearings of DIN 6263 series, clearance class C3. Our labyrinth seal is a 3-groove type made from ISO PA6 (nylon 6) for excellent performance.
Cover: Meticulously cold impacted using deep-drawn steel EU 10111-DD13 for durability and precision.
Outer sealing ring: Features a wear-resistant, low-friction, ozone-resistant NBR nitrile butadiene rubber V-ring for enhanced protection.,crafted to be wear-resistant, low-friction, and ozone-resistant, made from durable NBR nitrile butadiene rubber.
Protective cover: Designed as a mechanical protective bushing to guard against stone impacts. Made of robust POM polymer or durable anti-corrosive zinc, aluminum, and copper alloys. Our lubricating grease is waterproof and dust-proof, NLGI grade 2 or 3 lithium-based, ensuring long-term reliability during assembly.
Roller protection: Our rollers are safeguarded with a variety of finishes including painting, plastic spraying, galvanizing, and anti-rust tectyl oil to ensure longevity and performance.