Heavy-Duty Conveyor Cleaner for Efficient Industrial Maintenance Solutions

• Customization: Available
• Type: Gravity Conveyor
• Structure: Belt Conveyor
• Model NO.: cleaner
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Multi Color
• Customized: Customized
• Condition: New
• After-sales Service: Offer
• Size: Available
• Packing: Available
• Fuction: Available
• Delivery: Available
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000
• Production Capacity: 1000000PCS
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 50.000kg

Product Description

Product Description

The polyurethane scraper has the following characteristics:

Item	Data	Item	Data
Belt width. mm	1400	Belt Speed. m/s	3 ~ 5
Working temperature	< 80 C	Breaking Elongation. %	> 300
Abrasion Loss. cm3/1.6 km	0.019 ~ .025	Elastic resistance. %	34
Elongation. %	> 300	Clean Efficiency. %	90 ~ 93
Tensile strength. MPA	30 ~ 53	Density	1.12 ~ 1.25
Tear strength. Kn / m	70	Hardness. Shore A	85
Compressive strength. MPA	6 ~ 10.5	Fiction Coefficient	0.12 ~ 0.15

I. Material Characteristics
 

1. High wear resistance: Polyurethane is a highly wear-resistant material, which can withstand the friction and abrasion caused by continuous contact with the conveyor belt. This ensures a long service life for the scraper.
2. Excellent elasticity: It has good elasticity, which allows the scraper to conform to the irregularities of the conveyor belt surface, ensuring effective cleaning.
3. Chemical resistance: Resistant to a variety of chemicals, oils, and solvents, making it suitable for use in different industrial environments.
4. Low noise: During operation, the polyurethane scraper generates less noise compared to other materials, providing a quieter working environment.

II. Design Features
 

1. Customizable shape: Can be designed in different shapes and sizes to fit various conveyor belt widths and configurations. This allows for a more precise and efficient cleaning process.
2. Adjustable pressure: Some polyurethane scrapers have adjustable pressure settings, enabling operators to optimize the cleaning force according to the specific requirements of the conveyor system.
3. Easy installation: Typically, polyurethane scrapers are easy to install and replace, reducing downtime and maintenance costs.

III. Performance Characteristics
 

1. Effective cleaning: The scraper effectively removes adhered materials such as dust, dirt, and small particles from the conveyor belt surface, preventing material build-up and ensuring a clean belt for better conveyor performance.
2. Reduced belt wear: By removing contaminants, it reduces the wear and tear on the conveyor belt, prolonging its lifespan.
3. Improved productivity: A clean conveyor belt operates more efficiently, reducing the risk of material spillage and equipment breakdowns, thereby improving overall productivity.
4. Environmental benefits: Helps to keep the work environment clean and reduces dust emissions, which is beneficial for environmental protection and the health of workers.

IV. Maintenance Characteristics
 

1. Low maintenance requirements: Due to its durability and wear resistance, polyurethane scrapers require less frequent maintenance compared to other types of scrapers.
2. Easy cleaning: Can be easily cleaned with water or mild detergents, ensuring hygienic operation in food and pharmaceutical industries.
3. Cost-effective: The long service life and low maintenance costs make polyurethane scrapers a cost-effective choice for conveyor belt cleaning.

Conveyor cleaner introduction:

I. Working Principle
The conveyor cleaner is a device used to clean the adhering substances on the surface of the conveyor belt and plays an important role in industrial production. The main working principles are as follows:

1. Scraper cleaner: Utilizes the friction between the hard scraper and the surface of the conveyor belt to scrape off the adhering materials. The scraper is usually made of wear-resistant materials such as polyurethane or rubber.
2. Brush cleaner: Adopts a soft brush to contact the conveyor belt. Through the rotation or swing of the brush, the materials are brushed off. The materials of the brush include nylon, steel wire, etc.
3. Air blow cleaner: Uses the airflow generated by compressed air to blow off the impurities on the conveyor belt.

II. Types and Characteristics
1. Head cleaner:
Installed at the head pulley of the conveyor. It is mainly used to remove most of the adhering materials on the conveyor belt.
Usually has strong cleaning ability and wear resistance and can withstand large pressure and friction.
Common types of head cleaners include counterweight type, spring type, polyurethane scraper, etc.

1. Empty section cleaner:

Installed near the tail pulley of the conveyor or in the empty section between the return idlers.
Used to remove a small amount of residual materials on the surface of the conveyor belt when it returns, preventing materials from spilling and accumulating during the return journey.
Generally in the form of rubber scraper or brush, with a relatively simple structure.

1. Combined cleaner:

Composed of a head cleaner and an empty section cleaner, it can achieve a more thorough cleaning effect.
Suitable for occasions with high cleaning requirements for conveyor belts, such as transporting viscous materials and wet materials.

III. Functions
1. Improve the service life of the conveyor belt:
Timely remove the adhering substances on the conveyor belt to reduce wear and corrosion on the conveyor belt and extend its service life.
Avoid conveyor belt deviation and tearing failures caused by material accumulation.

1. Keep the working environment clean:

Prevent materials from spilling and flying, reduce environmental pollution, and improve the hygiene conditions of the workplace.
Reduce the labor intensity of workers and improve work efficiency.

1. Improve conveying efficiency:

Ensure that the surface of the conveyor belt is clean, reduce the friction between materials and the conveyor belt, and reduce energy consumption.
Avoid conveyor belt slippage caused by material adhesion and ensure the stable operation of the conveying system.

IV. Installation and Maintenance
1. Installation:
The installation position of the cleaner should be accurate to ensure good contact with the conveyor belt.
When installing, pay attention to adjusting the pressure and angle of the cleaner so that it can effectively clean without excessive damage to the conveyor belt.
Install correctly according to the equipment instruction manual to ensure firm and reliable installation.

1. Maintenance:

Regularly check the wear condition of the cleaner and replace severely worn parts in time.
Keep the cleaner clean and prevent blockage by debris from affecting the cleaning effect.Check whether the installation bolts of the cleaner are loose. If loose, tighten them in time.
Perform lubrication and maintenance on the cleaner to extend its service life.

In conclusion, the conveyor cleaner is an indispensable important device in the conveyor system. It can effectively improve the service life of the conveyor belt, keep the working environment clean, and improve conveying efficiency. When choosing and using a cleaner, select the appropriate type according to the actual situation and perform correct installation and maintenance.

 

Detailed Photos