Efficient V Belt Cleaner for Optimal Performance and Longevity

• Customization: Available
• Type: Gravity Conveyor
• Structure: Belt Conveyor
• Model NO.: cleaner
• Material: Carbon Steel
• Material Feature: Heat Resistant
• Certification: ISO9001:2008, ISO9001:2000, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Multi Color
• Customized: Customized
• Condition: New
• After-sales Service: Offer
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000
• Production Capacity: 1000000PCS

Product Description

Product Description

V belt cleaner:
The blank section cleaner has the following characteristics:

I. Function and Purpose
 

1. Removing residual materials: The main function of the blank section cleaner is to remove any residual materials that may accumulate on the conveyor belt in the non-load-carrying section. This helps maintain a clean conveyor system and prevents material build-up that could lead to belt damage, misalignment, or reduced conveyor efficiency.
2. Preventing contamination: By removing residual materials, the blank section cleaner helps prevent contamination of the surrounding environment and reduces the risk of product cross-contamination in industries where hygiene is important.

II. Design Features
 

1. Lightweight and compact: Blank section cleaners are typically designed to be lightweight and compact, making them easy to install and maintain. They are usually installed in areas where space is limited and need to be unobtrusive.
2. Adjustable settings: Many blank section cleaners offer adjustable settings, such as pressure and angle, to optimize their cleaning performance. This allows operators to customize the cleaner to suit the specific requirements of the conveyor system and the type of material being conveyed.
3. Durable materials: To withstand the harsh conditions of conveyor operations, blank section cleaners are made from durable materials such as polyurethane, rubber, or metal. These materials are resistant to wear, abrasion, and corrosion, ensuring a long service life.

III. Installation and Operation
 

1. Installation location: Blank section cleaners are usually installed in the return or tail section of the conveyor belt, where the belt is not carrying any load. They can be mounted on the conveyor frame or directly on the belt itself, depending on the design of the cleaner.
2. Operation mode: Blank section cleaners operate continuously or intermittently, depending on the conveyor system's requirements. Some cleaners are designed to be activated automatically when the conveyor is in operation, while others can be manually controlled.
3. Maintenance requirements: Regular maintenance is essential to ensure the proper functioning of blank section cleaners. This includes inspecting the cleaner for wear and damage, cleaning it to remove accumulated materials, and adjusting the settings as needed.

IV. Application Areas
 

1. Mining and quarrying: In the mining and quarrying industries, blank section cleaners are used to remove dust, small rocks, and other debris from conveyor belts. This helps prevent material build-up that could damage the belt or affect the operation of other equipment.
2. Cement and aggregate processing: In the cement and aggregate processing industries, blank section cleaners are used to remove cement dust and small particles from conveyor belts. This helps maintain a clean production environment and reduces the risk of product contamination.
3. Food and beverage processing: In the food and beverage processing industries, blank section cleaners are used to remove food particles and debris from conveyor belts. This helps ensure food safety and hygiene by preventing cross-contamination.

In summary, the blank section cleaner is an important component of a conveyor system that helps maintain cleanliness and efficiency. By choosing the right cleaner and properly maintaining it, operators can ensure the reliable operation of their conveyor systems and reduce downtime and maintenance costs.


Conveyor cleaner introduction:

I. Working Principle
The conveyor cleaner is a device used to clean the adhering substances on the surface of the conveyor belt and plays an important role in industrial production. The main working principles are as follows:

1. Scraper cleaner: Utilizes the friction between the hard scraper and the surface of the conveyor belt to scrape off the adhering materials. The scraper is usually made of wear-resistant materials such as polyurethane or rubber.
2. Brush cleaner: Adopts a soft brush to contact the conveyor belt. Through the rotation or swing of the brush, the materials are brushed off. The materials of the brush include nylon, steel wire, etc.
3. Air blow cleaner: Uses the airflow generated by compressed air to blow off the impurities on the conveyor belt.

II. Types and Characteristics
1. Head cleaner:
Installed at the head pulley of the conveyor. It is mainly used to remove most of the adhering materials on the conveyor belt.
Usually has strong cleaning ability and wear resistance and can withstand large pressure and friction.
Common types of head cleaners include counterweight type, spring type, polyurethane scraper, etc.

1. Empty section cleaner:

Installed near the tail pulley of the conveyor or in the empty section between the return idlers.
Used to remove a small amount of residual materials on the surface of the conveyor belt when it returns, preventing materials from spilling and accumulating during the return journey.
Generally in the form of rubber scraper or brush, with a relatively simple structure.

1. Combined cleaner:

Composed of a head cleaner and an empty section cleaner, it can achieve a more thorough cleaning effect.
Suitable for occasions with high cleaning requirements for conveyor belts, such as transporting viscous materials and wet materials.

III. Functions
1. Improve the service life of the conveyor belt:
Timely remove the adhering substances on the conveyor belt to reduce wear and corrosion on the conveyor belt and extend its service life.
Avoid conveyor belt deviation and tearing failures caused by material accumulation.

1. Keep the working environment clean:

Prevent materials from spilling and flying, reduce environmental pollution, and improve the hygiene conditions of the workplace.
Reduce the labor intensity of workers and improve work efficiency.

1. Improve conveying efficiency:

Ensure that the surface of the conveyor belt is clean, reduce the friction between materials and the conveyor belt, and reduce energy consumption.
Avoid conveyor belt slippage caused by material adhesion and ensure the stable operation of the conveying system.

IV. Installation and Maintenance
1. Installation:
The installation position of the cleaner should be accurate to ensure good contact with the conveyor belt.
When installing, pay attention to adjusting the pressure and angle of the cleaner so that it can effectively clean without excessive damage to the conveyor belt.
Install correctly according to the equipment instruction manual to ensure firm and reliable installation.

1. Maintenance:

Regularly check the wear condition of the cleaner and replace severely worn parts in time.
Keep the cleaner clean and prevent blockage by debris from affecting the cleaning effect.Check whether the installation bolts of the cleaner are loose. If loose, tighten them in time.
Perform lubrication and maintenance on the cleaner to extend its service life.

In conclusion, the conveyor cleaner is an indispensable important device in the conveyor system. It can effectively improve the service life of the conveyor belt, keep the working environment clean, and improve conveying efficiency. When choosing and using a cleaner, select the appropriate type according to the actual situation and perform correct installation and maintenance.

 

Detailed Photos