Durable Carrier Friction Idler with Advanced Conveyor Roller Drum Design

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Bearing Type: Double Sealed Bearing
• Type: Grooved Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: Can Be Customized
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000

Product Description

The upper carrier self-aligning idler:
I. Structural characteristics
 

1. Unique structure: Showcasing a distinctive design, these idlers are crafted with adjustable angles supported by a robust bracket. They feature an innovative adjustment mechanism that allows for dynamic angle alteration of the idlers to meet changing needs.
2. High-quality materials: Engineered from high-strength materials, these idlers assure unmatched stability, enduring the intense pressure and impact forces exerted by the conveyor belt.

II. Performance characteristics
 

1. Precise centering: With unrivaled accuracy, the upper-aligning idler set realigns conveyor belts that have deviated by exerting a transverse force, thereby smoothly guiding them back onto their correct path.
2. Reduce wear: By promptly adjusting the conveyor belt's trajectory, this feature minimizes abnormal friction between the belt and idlers, significantly decreasing wear and tear on both components.
3. Improve efficiency: Ensuring the conveyor belt operates smoothly, it drastically cuts down on material spillage and equipment failures due to misalignment, thus boosting the overall efficiency of the conveying system.
4. Strong adaptability: Exceptionally versatile, it accommodates varying conveyor belt speeds, loads, and working environments, proving its adaptive prowess.

III. Characteristics of application scope
 

1. Widely used: Perfectly suited for diverse belt conveyor systems, particularly in demanding scenarios involving long distances, substantial volumes, and stringent accuracy requirements.
2. Suitable for complex working conditions: Ideally employed in challenging terrains where external forces may cause belt deviation, the upper-aligning idler set excels in maintaining alignment.

IV. Maintenance characteristics
 

1. Convenient maintenance: Featuring a streamlined structure, maintenance is straightforward. Personnel can effortlessly adjust idler angles via the adjustment mechanism, with daily checks focusing on idler wear, mechanism flexibility, and bracket tightness.
2. High reliability: Boasting a stable performance and dependable adjustment mechanism, this idler set significantly minimizes equipment failures, enhancing the conveying system's reliability.

1. Roller/idler introduction:

Our company specializes in R&D, developing and manufacturing of belt conveyors as well as various types of idlers/rollers, pulleys and roller brackets.
Rollers/idlers are pivotal components of belt conveyors. They effectively support the conveyor belt and the materials it carries, ensuring seamless operation. Available in both domestic and international standard diameters.
Domestic standards:Φ63,Φ76,Φ89,Φ108,Φ133,Φ159,Φ194,Φ219;
Foreign standards: Φ89,Φ102,Φ114,Φ127,Φ139,Φ152,Φ165,Φ178 and more.
2.Our available rollers/idlers:

 

Our diverse range of rollers includes the essential Carrier Roller, Bearing Roller, and Carrying Roller, integrated with Spiral, Friction, Impact, and Rubber Impact Rollers. We offer a specialized Buffer Idler and Trough Roller, along with the Grooved Roller and Troughing Roller Set. For enhanced performance, explore our Comb Roller, Return Roller, and Self-Aligning Roller options, including Self-Cleaning and Carrier Self-Aligning Rollers, Return Self-Aligning Rollers, and Edge Rollers. Our Friction Rollers, Carrier Friction Rollers, and Return Friction Rollers, accompanied by comprehensive Roller Sets and Roller Brackets, deliver unmatched reliability. Experience optimal alignment with Carrier Taper Self-Aligning Rollers, Return Taper Self-Aligning Rollers, and Parallel Rollers.Belt Conveyor Roller - The Backbone of Modern Material Handling Solutions /Conveyor Idler - The Essential Component for Smooth and Efficient Conveyance/Troughing Idler - Precision-Engineered for Durability and Performance
3.Roller/Idler Material Specification: Uncompromising Quality and Precision in Every Component
Shaft: 45# Steel - Robust, Durable, and Reliable.Constructed from Cold-Drawn Steel S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501) for exceptional strength and performance.
Tube: Q235 - Ensuring Structural Integrity and Dependability.Built to DIN2394 standards, this material adheres to the ST37 specification under DIN 17100, ensuring peak performance and durability.
Bearing Housing: Engineered through cold stamping processes to meet ISO M7 precision, incorporating cold rolling and calibration. The raw materials comply with the stringent DIN1623-1624 standards, ensuring unparalleled quality.
Inner Sealing Ring: Made from NYLON6 (ISO Pa6) for superior sealing efficiency and durability.
Bearing: Featuring Deep Groove Ball Bearings (Clearance Class C3) of the DIN 6263 series, paired with a 3-groove Labyrinth Seal made of ISO PA6 (nylon 6) for optimal performance.
Cover: Crafted through cold impact processes using deep-drawn steel EU 10111-DD13, ensuring exceptional durability.
Outer Sealing Ring: Composed of a Rubber Sliding V-ring,,featuring wear-resistant, low-friction, and ozone-resistant NBR nitrile butadiene rubber for enhanced longevity and resilience.
Protective Cover: Designed as a mechanical protective bushing to guard against stone impacts. Manufactured from POM polymer or anti-corrosive zinc, aluminum, and copper alloys. The use of water-resistant and dust-proof NLGI grade 2 or 3 lithium-based grease during assembly ensures long-term lubrication.
Roller Protection: Our advanced protection techniques include various types of painting, plastic spraying, galvanizing, and the application of anti-rust Tectyl oil, all dedicated to extending the life and performance of our rollers.