Conveyor Carrying Steel Roller Idler for Cement and Coal Industry

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: D89 102 114 127 139 152 165 178
• Structure: Three Chain Roller
• Bearing Type: Double Sealed Bearing
• Type: Parallel Conveyor Idler
• Certificate: CE, ISO, Cema, SGS, CB, DIN, JIS, BS
• OEM: Accepted
• Waranty: up to 3 Years
• Color: as Per Customer`S Requriements
• Transport Package: as Per Clients`S Requriements
• Specification: 89
• Trademark: Chenggang
• Origin: Hunan
• HS Code: 8431390000
• Production Capacity: 1000000PCS
• Package Size: 190.00cm * 89.00cm * 89.00cm
• Package Gross Weight: 20.000kg

Product Description

Trough idler with bracket:
I. Structural characteristics
 

1. Unique shape: Composed of multiple idlers arranged at a certain angle to form a trough structure. Usually, the middle idler is horizontal, and the idlers on both sides are inclined at a certain angle, resembling the shape of a "V".
2. Sturdy and durable: Made of high-quality steel or other wear-resistant materials, it has strong bearing capacity and impact resistance and can adapt to harsh working environments.

II. Performance characteristics
 

1. Good guiding property: The trough structure can play a good guiding role for the conveyor belt, prevent the conveyor belt from deviating, and ensure the stable transportation of materials.
2. Increase the conveying inclination angle: Compared with parallel idlers, the trough idler set can increase the conveying inclination angle of the conveyor belt to a certain extent, improve space utilization, and is suitable for occasions with complex terrain.
3. Strong bearing capacity: Since the trough structure can better wrap the conveyor belt and materials, the bearing capacity of the idler set is greatly improved, which can meet the needs of heavy-load transportation.
4. Low friction coefficient: The friction coefficient between the idler and the conveyor belt is small, reducing running resistance, reducing power consumption, and improving conveying efficiency.

III. Characteristics of application scope
 

1. Widely used: Applicable to the transportation of various bulk materials, such as coal, ore, grain, etc. Especially widely used in belt conveyors in industries such as mines, ports, and power.
2. Adapt to different belt widths: Can be customized according to different conveyor belt widths to meet the needs of different conveying systems.

IV. Maintenance characteristics
 

1. Convenient maintenance: The structure is relatively simple and easy to inspect and maintain. When the idler fails, it can be quickly replaced to reduce downtime.
2. Longer service life: Adopting high-quality bearings and seals reduces wear inside the idler and the entry of impurities, prolonging the service life of the idler set.

 

1. Roller/idler introduction:

Our company specializes in R&D, developing and manufacturing of belt conveyors as well as various types of idlers/rollers, pulleys and roller brackets.
Rollers/idlers are important components of belt conveyors. Their function is to effectively support the conveyor belt and the materials carried on the conveyor belt, ensuring the normal operation of the conveyor. The diameters of idlers have domestic standards and foreign standards.
Domestic standards:Φ63,Φ76,Φ89,Φ108,Φ133,Φ159,Φ194,Φ219;
Foreign standards: Φ 89,Φ102,Φ114,Φ 127,Φ 139,Φ152,Φ 165,Φ 178 and other specifications.
2.Our available rollers/idlers:
Carrier roller/bearing roller/carrying roller/spiral roller/friction roller/impact roller/rubber impact roller/buffer idler/trough roller/grooved roller/troughing roller set/comb roller/return roller/self-aligning roller/self-cleaning roller/carrier self-aligning roller/return self-aligning roller/edge roller/friction roller/carrier friction roller/return friction roller/roller set/roller bracket/impact roller set/carrier taper self-aligning roller/return taper self-aligning roller/parallel roller/Belt Conveyor Roller /Conveyor Idler/troughing idler
3.Roller/idler material specification:
Shaft: 45# STEEL.Cold-drawn steel S235JRG2 (EN10027-1); ST37 (DIN17100); E24 (AFNOR NFA 35501).
Tube: Q235.DIN2394 standard, the material is ST37 conforming to DIN 17100 standard.
Bearing housing: Cold stamping processing conforms to ISO M7 precision, cold rolling and calibration. The raw material conforms to DIN1623-1624 standard.
Inner sealing ring: NYLON6 (ISO Pa6).
Bearing: Deep groove ball bearing (clearance class C3) of DIN 6263 series. Labyrinth seal: 3-groove type, material ISO PA6 (nylon 6).
Cover: Cold impacted by deep-drawn steel EU 10111-DD13.
Outer sealing ring: Rubber sliding V-ring,wear-resistant, low-friction, ozone-resistant NBR nitrile butadiene rubber.
Protective cover: Mechanical protective bushing to prevent stone impacts. The material is POM polymer or anti-corrosive zinc, aluminum, and copper alloys. Lubricating grease: Water-proof and dust-proof NLGI grade 2 or 3 lithium-based grease is used during assembly for long-term lubrication.
Roller protection: Various types of painting, plastic spraying, galvanizing, and anti-rust tectyl oil.