Basic Info.
Application
Plate Chain Conveyor, Metering Conveyor, Roller Conveyor, Bucket Elevator, Screw Conveyor, Chain Conveyor, Belt Conveyor
Feature
Fire Resistant, Oil Resistant, Heat Resistant
Surface Treatment
Baking Paint
Transport Package
Can Be Customized
Product Description
Product Description
The idler bracket and the roller bracket:
The idler bracket has the following characteristics:
I. Structure and Design
- Material selection: Idler brackets are typically made of steel or other durable materials to withstand the weight and stress of the conveyor idlers. The material should be strong enough to support the idlers and the conveyed materials without deformation or failure.
- Frame construction: The frame of the idler bracket is designed to provide stability and support. It usually consists of beams and cross members that are welded or bolted together. The design should ensure proper alignment and spacing of the idlers.
- Mounting options: Idler brackets can be mounted on the conveyor structure using various methods, such as bolts, welding, or clips. The mounting method should be selected based on the specific requirements of the conveyor system and the installation environment.
II. Function and Performance- Support for idlers: The main function of the idler bracket is to support the conveyor idlers. The idlers are mounted on the bracket and rotate freely to support the conveyor belt and facilitate material transport.
- Alignment and spacing: The idler bracket helps to maintain proper alignment and spacing of the idlers. This ensures smooth operation of the conveyor belt and reduces wear and tear on the belt and idlers.
- Load distribution: The bracket distributes the weight of the conveyed materials and the idlers evenly across the conveyor structure. This helps to prevent excessive stress on specific areas and prolong the life of the conveyor system.
- Adjustability: Some idler brackets are designed with adjustable features, such as height adjustment or tilt adjustment. This allows for fine-tuning of the idler position to optimize conveyor performance.
III. Application Areas - Belt conveyors: Idler brackets are widely used in belt conveyor systems of various sizes and applications. They are essential components for supporting the idlers and ensuring smooth material transport.
- Mining and quarrying: In the mining and quarrying industries, idler brackets are used to support conveyor systems that transport heavy materials such as coal, ores, and aggregates.
- Power generation: In power plants, idler brackets are used in conveyor systems that handle coal, ash, and other materials for fuel handling and waste disposal.
- Manufacturing and processing: In manufacturing and processing plants, idler brackets are used in conveyor systems for transporting raw materials, finished products, and components.
IV. Maintenance and Care - Regular inspection: Inspect the idler bracket regularly for signs of wear, damage, or misalignment. Check the welds, bolts, and other connections for integrity.
- Lubrication: If applicable, lubricate the moving parts of the idler bracket, such as bearings or pivots, to ensure smooth operation and reduce wear.
- Replacement of worn parts: Replace any worn or damaged parts promptly to maintain the performance and safety of the conveyor system.
- Cleaning: Keep the idler bracket clean from dust, debris, and other contaminants. This helps to prevent corrosion and ensure proper functioning of the components.
In summary, the idler bracket is an important component of a conveyor system that provides support for the idlers and ensures smooth material transport. Its design, function, and application areas make it a crucial element in various industries. With proper maintenance and care, the idler bracket can provide reliable performance and long service life.Idler brackets can be classified into the following types:I. Fixed Type Idler Bracket - Simple structure: Fixed type idler brackets have a relatively simple design. They consist of a rigid frame that holds the idlers in a fixed position.
- Stable support: Provide stable support for the idlers and are suitable for applications where the conveyor belt runs in a straight line and there is little need for adjustment.
- Cost-effective: Generally less expensive than other types of idler brackets due to their simple construction.
II. Adjustable Type Idler Bracket - Height adjustment: These brackets allow for vertical adjustment of the idlers. This is useful when adjusting the belt tension or compensating for changes in the conveyor height.
- Tilt adjustment: Some adjustable idler brackets can be tilted to change the angle of the idlers. This can help optimize the conveyor's performance for different materials and operating conditions.
- Versatile: Adjustable idler brackets offer more flexibility in conveyor design and can be customized to meet specific requirements.
III. Heavy-Duty Idler Bracket - Robust construction: Designed to handle heavy loads and harsh operating conditions. They are made of stronger materials and have reinforced frames to withstand high stresses.
- For demanding applications: Commonly used in industries such as mining, quarrying, and heavy manufacturing where conveyor systems transport large volumes of heavy materials.
- Durable: Have a longer service life compared to standard idler brackets due to their heavy-duty construction.
IV. Light-Duty Idler Bracket - Compact and lightweight: Light-duty idler brackets are suitable for applications where the conveyor system has lower load requirements and limited space.
- Cost-efficient: Generally less expensive than heavy-duty brackets and are a good choice for smaller-scale operations.
- Easy to install: Their lightweight design makes them easy to install and maneuver, reducing installation time and effort.
V. Specialized Idler Bracket - Custom designs: These brackets are designed for specific applications or conveyor configurations. They may have unique features or dimensions to meet the specific needs of a particular industry or process.
- Examples include brackets for curved conveyors, inclined conveyors, or conveyor systems with special idler arrangements.
- Tailored solutions: Specialized idler brackets offer customized solutions for unique conveyor requirements.
Detailed Photos
Address:
Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, ISO 14064
Company Introduction:
Hunan Chenggang Conveyor Technology Co., Ltd. is located in Liuyang Environmental Protection Technology Demonstration Park, Hunan Province. The company covers a total area of more than 63, 000 square meters and currently has more than 200 employees. Since 1996, Hunan Chenggang Conveyor Technology Co., Ltd. Has been deeply engaged in the field of conveyor rollers and pulleys for many years. It is a technology-based private enterprise integrating the design, production and sales services of small and medium-sized conveyors.
Chenggang′s conveyor rollers and pulleys are widely used in mines, power plants, steel mills, cement plants, port terminals, papermaking, chemical industry, coal mines, sand and gravel aggregates, mixing stations and other industries. The market spreads all over the country and is exported to dozens of countries and regions in Europe, North America, Africa, Australia, Asia and so on, and is highly praised by users.
In the future, Hunan Chenggang will continue to adhere to the concept of "quality first, customer first, innovation and development", and constantly forge ahead. We will be committed to providing global customers with more efficient, intelligent and reliable conveyor rollers, pulleys products and services. Let′s create a better future together and make every material transportation a powerful boost to industrial development.